Wilco Imaging, a Lore Technology company, offers a specialized service: sensor glass removal for imaging cameras. This intricate procedure, while carrying a degree of inherent risk, unlocks significant benefits for specific applications where the sensor's window can hinder performance or limit functionality. This blog post delves into the service, its advantages, the process involved, and the protection plan offered by us here at Wilco Imaging.

Why Remove Sensor Glass?

The protective sensor glass, while beneficial in maintaining cleanliness and protecting the sensor from debris, sometimes impedes optimal performance. This is particularly true for applications using lasers, lidar, microscopes, or systems without lenses. In these scenarios, the glass can interfere with specific wavelengths of light, causing unwanted reflection or absorption and limiting the usability of the camera's spectral range. Removing the glass opens possibilities for improved sensitivity and broader spectral utilization. Further benefits extend to:

Customizations and Modifications: Sensor glass removal allows for modifications such as adding filters, cleaning the sensor directly, or applying specialized coatings for enhanced performance in specific applications.

Wilco Imaging's Sensor Glass Removal Process:

Wilco Imaging provides a comprehensive service encompassing the entire process, from initial consultation to final delivery. The steps involved are:

1. Quote Request: Clients provide their camera model number, quantity, and desired outcome (removal, cleaning, or substrate installation).
2. Order Placement: The camera(s) are ordered with the selected service added.
3. Quality Control: Upon arrival at the Wilco Imaging warehouse, the cameras undergo thorough quality control testing to identify pre-existing defects.
4. Glass Removal: A precise and controlled method is employed to remove the sensor glass in a cleanroom environment to prevent contamination.
5. Post-Removal Testing: Another round of rigorous quality control tests checks for damage, contamination, or malfunctions.
6. Packaging and Shipping: The camera is carefully packaged and shipped back to the client.

Optional Services:

Wilco Imaging provides additional options to further enhance the service:

Epoxy Encapsulation: To prevent debris from entering the sensor after glass removal, epoxy encapsulation is available to reseal the sensor package.

Cleaning: For cameras with existing sensor debris, a dedicated cleaning service is offered.

The Risks and Wilco Imaging's Protection Plan:

While damage rates during sensor glass removal are extremely low (less than 5%), the process inherently carries some risk of damage to the sensitive sensor. Wilco Imaging understands these risks and provides a sensor glass removal labor protection plan. This plan mitigates potential losses with:

Enrollment Fee: A one-time fee per camera

Deductible: 25% of the camera's cost

Maximum Coverage: Up to the camera's sale value (up to $1000)

This protection plan significantly reduces financial risk, providing peace of mind for those who need this specialized service.

Conclusion:

Our sensor glass removal service offers significant advantages for specific imaging applications requiring enhanced performance or modifications. The clear, transparent process, combined with the optional protection plan, addresses potential risks and ensures client confidence.

If you're considering this procedure for your cameras, let us know! Send us a chat or email.